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Wilo-Comfort COR Helix VE

Pressure boosting system with 2 to 4 parallel-switched, non-self-priming stainless steel high-pressure multistage centrifugal pumps with speed-controlled motors

  • Fully automatic water supply and pressure boosting in residential, commercial and public buildings, hotels, hospitals, department stores and for industrial systems.
  • Pumping of potable water and process water, cooling water, water for fire-fighting or other water mixtures that do not chemically or mechanically attack the materials used and do not contain abrasive or long-fibre constituents
Special features/Product advantages
  • Compact system with outstanding price/performance ratio due to MHIE series stainless steel high-pressure multistage centrifugal pumps with integrated air-cooled frequency converters
  • Superproportionally large control range
  • Integrated full motor protection via PTC
  • Integrated dry-running detection with automatic deactivation in the event of low water through the use of the performance characteristics of the motor control electronics
Wilo-Comfort COR Helix VE
Technical data

  • Mains connection 3~400 V, 50 / 60 Hz, also 1~230V, 50/60 Hz, depending on type
  • System in accordance with DIN 1988 (EN 806)
  • Fuse A, AC 3 on mains side in conformity with motor power and EVU regulations
  • Stainless steel pipework
  • Fluid temperature max. 60 °C
  • Operating pressure 10 bar
  • Inlet pressure 6 bar
  • Nominal connection diameters on suction side R 2 - DN 100
  • Nominal connection diameters on pressure side R 2 - DN 100
  • Protection class: IP 54
Equipment
  • 2-4 pumps per system
  • Infinitely variable control mode through the use of pumps with integrated frequency converters
  • Components in contact with fluid are corrosion resistant
  • Galvanized base frame with height-adjustable vibration damper for insulation against structure-borne noise
  • Pipework made of 1.4571 stainless steel
  • Gear-operated shut-off ball cock/annular shut-off valve on suction and pressure side of every pump
  • Non-return valve, pressure side
  • Diaphragm pressure vessel 8 l, PN16, pressure side
  • Pressure sensor, discharge side
  • Optional pressure gauge (suction side)
  • Pressure gauge (discharge side)
  • Optional low-water cut-out switchgear
Description/Design
  • Base frame: Galvanized and provided with height-adjustable vibration dampers for comprehensive insulation against structure-borne noise; other versions on request
  • Pipework: Complete pipework made of 1.4571 stainless steel, suitable for connection of all commonly used piping materials; the pipework is sized corresponding to the overall hydraulic performance of the pressure boosting system
  • Pumps: 2 to 4 parallel-switched pumps are used from the series MHIE 2.., 4.., 8.. and 16..; adapted frequency converters on the pump motor enable infinitely variable control mode for all pumps of these series; all pump components in contact with fluid are made of 1.4301 stainless steel (AISI 304)
  • Fittings: Each pump is fitted on suction and pressure side with DVGW-tested, Ni-coated, CuZn gear-operated shut-off ball fittings or annular shut-off valves and a pressure-side DVGW-approved POM non-return valve in a CuZn housing
  • Diaphragm pressure vessel: 8 l/PN 16 located on the discharge side with a butyl rubber diaphragm, completely safe in accordance with food safety laws; complete with Ni-coated CuZn shut-off ball cock for tests and inspections, with drain and throughflow fitting in accordance with DIN 4807
  • Pressure sensor: 4 to 20 mA, located on the discharge side for activating the central Comfort Vario controller
  • Pressure display: Suction- and discharge-side pressure gauge (ø 63 mm); additional digital display of discharge pressure in the alphanumeric LCD display of the Comfort Vario controller
  • Controller: The system is standard-equipped with a VR Vario controller
Materials
  • Impellers made of 1.4301/1.4404 stainless steel
  • Stage chambers made of 1.4301/1.4404 stainless steel
  • Pump housing made of 1.4301/1.4404 stainless steel
  • Shaft made of 1.4404 stainless steel
  • Seals EPDM (EP851)/Viton
  • Housing cover made of 1.4301/1.4404 stainless steel
  • Mechanical seal made of tungsten carbide/carbon
  • Pressure shroud made of 1.4301/1.4404 stainless steel
  • Bearing made of tungsten carbide
  • Pump base made of aluminium
Scope of delivery
  • Factory-mounted, connection-ready pressure boosting system checked for functionality and impermeability
  • Packaging
  • Installation and operating instructions
Wilo-Comfort COR Helix VE
Name Suction size Nominal size 1-phase / 3-phase Rated power 
Comfort-Vario COR-4 Helix VE2205/VR DN 125   3~ 400 V 11 kW 
Comfort-Vario COR-4 Helix VE2204/VR DN 125   3~ 400 V 7,5 kW 
Comfort-Vario COR-4 Helix VE2203/VR DN 125   3~ 400 V 5,5 kW 
Comfort-Vario COR-3 Helix VE2205/VR DN 100   3~ 400 V 11 kW 
Comfort-Vario COR-3 Helix VE2204/VR DN 100   3~ 400 V 7,5 kW 
Comfort-Vario COR-3 Helix VE2203/VR DN 100   3~ 400 V 5,5 kW 
Comfort-Vario COR-2 Helix VE2205/VR R 3  3~ 400 V 11 kW 
Comfort-Vario COR-2 Helix VE2204/VR R 3  3~ 400 V 7,5 kW 
Comfort-Vario COR-2 Helix VE2203/VR R 3  3~ 400 V 5,5 kW 
Wilo-Comfort COR Helix VE